Business Details
27 Years
experience
Aerospace Electrical Rewind & Repair Services
TSA Rewind Group is a licensed aircraft organization specializing in the rewind, repair, and manufacturing of electrical windings for aerospace and defense industries. Since 1999, we have provided cost-effective solutions through our expertise in rewinding generators, starter generators, IDGs, and other critical components. Our capabilities include reverse-engineering electrical windings not listed on our standard capability list, ensuring adaptability to unique client needs. With two business units in Toronto and Miami, we combine exceptional quality, customer satisfaction, and competitive pricing as core pillars of our operations. Our FAA/EASA/Transport Canada certifications and ISO9001/AS9100 accreditations underscore our commitment to industry-leading standards.We invest regularly in advanced test and manufacturing equipment to maintain technical excellence. Our services are performed by highly skilled technicians following approved procedures, backed by comprehensive warranties. We serve commercial, corporate, and military clients with precision machining, plating, coil manufacturing, and built-to-print solutions. Our design approval certifications enable us to develop innovative repair schemes for complex components. This dedication to quality and innovation has earned recognition from major industry governing bodies.
Services
Electrical Rewind
Component Repair
Coil Manufacturing
Precision Machining
Plating Services
Built-to-Print Production
Details
- Year established: 1999
Highlights and features
- 25+ years of specialized experience in aerospace electrical winding repair
- ISO9001/AS9100 certified quality management systems
- Reverse-engineering capabilities for non-standard components
- Skilled technicians with FAA/EASA/Transport Canada certifications
- Investment in advanced test and manufacturing equipment
Associations and certifications
- FAA
- EASA
- Transport Canada
- ISO 9001
- AS9100
- ITAR
- Controlled Goods Certificate
Services
Electrical Rewind
Specialized rewinding of aircraft electrical components including AC/DC stators, rotors, and exciter units. Our FAA-certified technicians restore functionality to generators, starter generators, and IDGs using precision coil winding techniques. This service extends equipment lifespan while maintaining strict compliance with aviation safety standards.
Component Repair
Comprehensive repair solutions for aerospace electrical systems including transformers, pumps, and actuators. We perform brush plating and precision machining to restore components to OEM specifications. Our EASA-approved processes ensure reliable performance for critical flight systems while reducing downtime for operators.
Coil Manufacturing
Custom production of electrical coils to exacting aerospace specifications. Our dedicated manufacturing cell creates specialized windings for new build programs and replacement parts. Using advanced equipment, we maintain tight tolerances for military and commercial aircraft applications requiring precise electromagnetic performance.
Precision Machining
In-house machining capabilities for repair schemes and component restoration. Our facilities handle complex geometries and materials required for aerospace applications. This service supports rapid turnaround times while maintaining strict quality control through ISO9001-certified processes.
Built-to-Print
Production of new components from technical drawings and specifications. Our AS9100-certified team manufactures precision parts for military and commercial aircraft systems. This service includes reverse-engineering capabilities for obsolete components, ensuring continued operational readiness for legacy aircraft.
Questions
What aerospace components can you repair?
We repair generators, starter generators, IDGs, transformers, pumps, actuators, and various electrical windings including AC/DC stators and rotors for commercial and military aircraft.
Are your services FAA/EASA certified?
Yes, we hold FAA, EASA, Transport Canada, and ISO9001/AS9100 certifications for all our repair and manufacturing processes.
Can you handle military component repairs?
We maintain Controlled Goods Certifications and have experience repairing military aircraft electrical systems and components.
Do you offer reverse-engineering services?
Yes, our design approval certifications allow us to reverse-engineer electrical windings not on our standard capability list.
What locations do you serve?
We operate facilities in Toronto, Ontario, and Miami, Florida, serving global aerospace and defense clients.
How quickly can you complete repairs?
Our in-house machining and plating capabilities enable rapid turnaround times while maintaining strict quality standards.
